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Medical Electronics

High-reliability, high-quality PCBs - prototype to Low/Mid production volumes

PCB Technologies offers NPI (New product Introduction) services to leading medical electronic device manufacturers, such as patient monitoring, invasive surgical tools, medical imaging devices, electrophysiology catheters, hearing devices, heart monitors, etc. Before production, we perform various DFM (Design for Manufacturing) & DFA, BOM, and stack-ups checks.

The medical industry demands the highest reliability and quality standards to provide life-saving services to which we comply, backed with thorough test and inspection procedures.

Three main verticals are fundamental in order to get the optimal test & inspection of the process end-to-end:
1. A solid quality & inspection plan throughout the entire production process.
2. Detailed definition of the interfaces between all inspection steps to optimize risk assessment and root cause analysis.
3. Continuous feedback to enable improved yield and system performance

To support these, we have three operational labs –
1. Chemical lab – inspecting wet chemical procedures and materials involved in the production process.
2. Metallographic lab – inspecting panel coupons and boards: cross-sections, surfaces, plating, hole fillings, and lamination, as well as final product inspection
3. HATS (Highly Accelerated Thermal Shock) lab – inspecting PCB coupons for PTH and via reliability.

We support our customers from the early stages of the PCB design, through fabrication and all the way to full system integration, all based on common design rules, creating the optimal environment for speedy transformation from the prototype stage to Low/Mid production volumes while making miscommunications between separate fabrication and assembly shops redundant. We follow the strictest standards that help us build high-quality, reliable Medical PCBs

See also: IC Packaging solutions

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Relevant Applications

  • Radars

    Radar PCB design requires, among other things, the use of high-frequency PCB materials, such as, teflon, ceramic, and hydrocarbon. This enables the measurement of the distance between objects blocked by electromagnetic wave travel time that the radars are programmed for. Airborne, grid, naval, or land radars, Phased array, as well as Yagi-Uda radar PCBs, all combine various digital and mixed-signal technologies using very high-frequency microwave signals which call for the special know-how and a common design rules kit we possess.

    PCB Technologies is a world leader in the design and manufacturing of radar PCBs including phased array air cavity antenna designs based on advanced semiconductor technology. This addresses the market’s demand for reduced size, weight, and power consumption of these elements. The next-generation design moves to a flat-panel approach, where each IC is easily mounted on the back of the antenna board allowing large-scale reduction of the antenna’s depth. The integration of higher frequency ICs (GaAs, GaN), makes advanced packaging and thermal management solutions key factor in the production of phased array air cavities to reduce the system’s physical size, improve its long-term reliability, and ensure more than one radiation pattern or data stream as common in conventional dish antennas. We also conduct complex tests and inspection procedures to ensure quality, highly reliable solutions for high reliability and mission-critical applications.

  • Sensors

    There are numerous types of sensors that require PCB design and fabrication – flow, image, level sensors, light, motion, position and temperature sensors to name a few. All of which rely on heavy-data transmissions and analysis gathered from the environment, manufacturing assets and equipment. Designing PCB for these types of sensors needs to take different parameters into account, such as the environment in which they operate, their form factor, power requirements, to ensure signal and power integrity at all times for their smooth functionality as well as cost, sensitivity, reliability, and rapidity of data. Our expertise in substrate design and fabrication allows for high precision miniaturized sensors applying minimum trace spacing, and width.

  • Antenna in Package

    Chip packaging technology has become a key factor enabling smaller, lighter systems with increased functionality. When Radio Frequency integrated circuit (RFIC) chip is placed inside a package and connected to other components, this antenna-in-package (AiP) concept enables the reduction of the overall size and weight of the system and increases its cost efficiency. We at PCB Technologies can give our customers the benefit of a decade-long PCB and PCBA experience to be implemented in miniaturization solutions as well.
    Wide range of Application in package adopted by chip developer for high-frequency applications from 60 GHz radios, to automotive radars, to phased arrays, to advanced sensors at 160 GHz up to 20 GHz for special applications.

  • UAV Interception Systems

     

    Tackling Modern Warfare Challenges

    At PCB Technologies, we are uniquely equipped to tackle the toughest challenges in UAV electronics. From thermal management and EMI compliance to high-speed processing and miniaturization, our advanced IC packaging and turnkey solutions are engineered for peak performance. With decades of expertise in defense and aerospace, we provide UAV designers, manufacturers, and engineers with cutting-edge PCBs, including specialized solutions for drone PCBs and counter UAV systems. PCB Technologies solutions are crafted with  stringent and advanced processes to ensure reliability in extreme environments, seamless multi-sensor integration, and unmatched operational efficiency.

     

    Electronic Warfare

    Laser Directed Energy

    Microwave

    UAV-Drones

     

    Navigating the Complexities of Modern Interception Systems

    • Thermal Management: Effective cooling for high-power electronics.
    • Miniaturization: Reducing size and weight for compact, integrated designs.
    • EMI: Ensuring system compatibility and signal clarity.
    • Broadband Communication Resilience: Maintaining consistent connectivity and jamming resistance.
    • High-Speed Processing: Meeting demands for rapid data processing and response.
    • Vibration and Noise Reduction: Enabling systems stabilization for precise detection and operation.
    • Advanced Materials: Advising designers on optimal PCB and substrate materials to meet requirements.

     

    What Sets Us Apart

    At PCB Technologies, our expertise and innovation establish us as a leader in UAV system electronics. We tackle the toughest challenges in modern UAV development with streamlined production processes across all divisions, ensuring faster time-to-market. By combining advanced miniaturization, cutting-edge materials, and innovative processes, we deliver solutions that overcome thermal management, EMI, and vibration stability challenges in extreme environments—empowering UAV professionals to excel in modern defense applications.

    Whether you’re addressing anti-drone technology requirements or need specialized solutions for electronic warfare systems, we deliver precision, performance, and reliability that meet the demands of modern defense.

     

    We don’t just provide solutions; we partner with you to overcome the unique challenges of UAV development, ensuring your success in today’s competitive landscape.

     

    Take Your System to New Heights

    Ready to elevate your product ? Contact PCB Technologies today and discover how we can help you meet the demands of tomorrow with unmatched precision and innovation.

  • Optical Instruments

    Processing light waves to enhance an image by the use of electrical periscopes, microscopes, telescopes, or cameras while converting electromagnetic waves into visible light is at the core of electro optics instrumentation. The more complex the instrument and its technology-based operation, the more its reliance on high reliability and high speed PCB, in which we specialize.

  • GPS Systems

    Incorporating GPS (Global Positioning System) capabilities into PCB spanning from GNSS (Global navigation satellite system) antenna, ceramic patch, a GPS patch antenna, etc., makes navigation an easy task. These GPS PCBs can be adapted for various applications such as cars, drones, municipal, aviation, and logistics to name a few. Our decade-long-experience in the design and fabrication of different types of PCBs makes us the ideal partner for ensuring your GPS system’s components assembled to your PCB are properly isolated, high reliability of its signal integrity, and that the system as a whole can provide critical positioning information to military, civil, and commercial users.

     

    See also: Aerospace PCBs, Multi Chip Modules, QFN, IC Packaging

  • MEMS Devices

    MEMS (Microelectromechanical systems) are the microscopic building blocks of modern electronics. MEMS device, which contains mechanical moving parts within the package, requires proper layout to ensure the highest performance in a finished product. PCB Technologies’ decade-long-experience in PCB design and fabrication contributes to our capacity to provide solutions for the market’s continued demand for miniaturization of electronic devices. We make sure every parameter related to their design does not go unnoticed such as the components sensitivity to mechanical and thermal stress coming from the PCB they’re assembled to, or the need to reduce PCB signal noise to ensure their smooth operation. We implement high-end technologies on accelerometers, gyroscopes, MEMS microphones, motion and pressure sensor modules, and more.

  • Power Devices

    High power devices such as battery chargers, converters, heater controls, inverters, power supplies and switches discharge a large quantity of heat during their operations. Providing the customer with an extreme heat dissipation resistant PCB, while utilizing the PCB as a cooling system requires special expertise. PCB Technologies has the relevant know how in choosing the right materials for the job, as well as the stack up structure, plating, and advanced heating management solutions. We conduct route cause analysis on a regular basis to tackle problems such as repeated delamination between PCB layers caused by the extended heat. It takes a lot of experience in PCB design and fabrication to understand the different environmental conditions in which the PCB operates and its influence on the required heat dissipation solution. We believe getting our engineering team involved in the earliest stages of the PCB design, can serve as a game-changer in both time and money spent.

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